Industry 4.0: What

Industry 4.0 is described as the digitization of manufacturing and its integration into the digital ecosystems of value chain partners.


Industry 4.0: Why

Industry 4.0 brings significant return on investment (ROI): 55% within 2 years; 37% within 2 - 5 years; 8% more than 5 years.


Industry 4.0: Why

Industry 4.0 brings significant cost reduction on an average of 3.6% and total US$421 billion until 2020.


Industry 4.0: How

Industry 4.0 involves the use of data analaytics and internet-of-things (IoT); "Better forecast products/production" and "Understand plant performance across multiple metrics" can lead to significant improvement in manufacturing performance.



iSAC Systems Inc. is a leader in the field of Internet-of-Things (IoT) and Artificial Intelligence (AI)-based Predictive Big Data Analytics. For more than 10 years, iSAC Systems' solutions have revolutionize this field with its proprietary high-performance predictive algorithms, flexible IoT & Predictive Big Data platform, and low power miniaturized IoT sensors and actuators. The algorithms are based on iSAC Systems' proprietary methodology using seamless integration of artificial intelligence (AI), machine learning, and model-based approaches. iSAC Systems' products on IoT and Predictive Big Data Analytics have been successfully deployed in different sectors in Canada and worldwide.

iSAC Systems' new products are:

  • 2pAITM (Productivity + Profitability using AI) for Smart Manufacturing

  • 2PCubeTM (Prediction + Protection using AI and machine learning) for Cyber Security

  • iSAC Systems' new service:
  • 2pSHTM Smart Homes (making life incredibly easier) from their design to construction

  • Maintenance

    Self Diagnostic

    A suite of iSAC Smart Sensors or actuators along with proprietary algorithms empowers CNC machines to conduct tests themselves to enhance safety and reliability, without external test equipment or man-power. This feature leads to significant reduction in cost with limited technician accessibility.

    Predictive Maintenance

    iSAC Systems smart sensors monitors the condition and performance of CNC machines 24/7 and the AI and Machine learning based proprietary algorithms predict when maintenance is required for each machine with a goal to avoid both unnecessary scheduled maintenance and unplanned breakdowns.

    Remote Monitoring

    iSAC Systems IoT platform provides real-time condition and performance of CNC machines to the customers remotely, via mobile apps/desktop computer apps. Alarms or anomalies information are immediately sent to the customers, at the time of their occurrences, via emails or phone text messages avoiding major delays.

    Cost Reduction

    Statistical Process Control

    iSAC Systems smart sensors measure key parameters of CNC machines in real-time and big data analytics employs statistical methods to analyze measured data and control quality during the manufacturing process in real-time.

    Advanced Process Control

    iSAC Systems provides next generation Advanced process control (APC) that includes single-threaded run-to-run (R2R) process control, "supervised" fault detection and classification (FDC), improved data management and analysis capabilities through leveraging of big data architectures, and incorporation of prediction capabilities in solutions for improved manufacturing process quality and uptime with reduced cost.

    Digital Quality Management

    iSAC Systems' solutions support digital transformation in quality management to enable customers to have major savings in costs and reduce the amount of manual errors.

    Human-Process Interaction

    Human-Process Interaction

    iSAC Systems 2pAI solution provides insight into human-process interaction.


    Real Time Yield Optimization

    With iSAC Systems' data analytics, a real time assessment of the yield of the machine is achieved. This feature can feed important information to production, to scheduling and to sales.

    Smart Energy Consumption

    Respecting the environment, including compliance with government rulings on gas emissions, and profitability are the results of complete monitoring of the electrical system, from wiring and contactors to motors and drives. iSAC Systems' IoT sensors have a very short pay back time.


    iSAC Systems' data acquisition and analytics on the machines provide benchmarks among themselves and other plants. These benchmarks are used to optimize the manufacturing process.

    Machine uptime

    Condition Monitoring

    Essential to achieve higher yield and to improve profitability is the Machine Uptime. iSAC Systems' IoT platform provides constantly the necessary insight to the health of the machine.

    Preventive Maintenance

    iSAC Systems' data analytics allows the optimizing the timing of the preventive maintenance according solely to necessity without stopping the manufacturing operations.

    Machine Flexibility

    Using iSAC Systems IoT platform along with AI based data analytics, the machine working cycle is shortened and the machine is more available.


    Advance Analytics

    iSAC Systems’ Artificial Intelligence and Machine learning based data analytics provides forecast of parts requirements and failures of machines, tools, and machine subsystems (such as motors and drives) more than a month ahead or 6 months ahead in some cases.

    Data Driven Design Value

    iSAC Systems IoT solutions provide design and development of new products or operations based on real-world results.

    Data Driven Demand Prediction

    iSAC Systems data anlytics solutions provide prediction of product demand more than 6 months ahead, based on real-world results.